Quality Control Manager (Automobile)

Job Title: Quality Control Manager (Automobile)

Location: Ikeja, Lagos
Employment Type: Full-time
Base: Motorized Transport Division (MTD) – ACME, Lagos
Reporting line: MTD Assembly
Direct Reports: Assembly Head

Job Summary

• To ensure that all 2 & 3-wheeler vehicles assembled meet defined quality standards and specifications by implementing effective quality control processes across the assembly line, minimizing defects, and ensuring compliance with safety and regulatory requirements.

Key Roles / Responsibilities
Quality Leadership & Strategy:

• Promote a quality-first culture across the production floor.
• Establish quality objectives, monitor performance, and drive continuous improvement initiatives.
• Develop, implement, and continuously improve quality control strategies, policies, and procedures for vehicle assembly operations.
• Lead and supervise the Quality Control team to ensure compliance with established quality standards.

Assembly Line Quality Control:

• Ensure process discipline and standardization throughout the assembly line.
• Verify torque settings, alignments, clearances, and component fitments according to specifications.
• Oversee in-process inspections at all critical assembly stages including chassis assembly, engine installation, electrical wiring, body assembly, painting, and final finishing.
• Ensure strict adherence to Standard Operating Procedures (SOPs), engineering drawings, and work instructions.

Final Vehicle Inspection (PDI):

• Verify engine performance, braking systems, electrical systems, suspension, steering, fit & finish, lighting, and overall build quality.
• Ensure zero defective vehicles leave the factory.
• Manage Pre-Delivery Inspection (PDI) activities before vehicle dispatch.
• Approve vehicles for release or hold units requiring corrective action.

Defect Management & Root Cause Analysis:

• Lead investigations into quality defects and non-conformities.
• Monitor recurring issues and ensure permanent corrective actions are implemented.
• Conduct Root Cause Analysis (RCA) using methodologies such as:
  • 8D Problem Solving
  • Fishbone Diagram
  • Pareto Analysis
  • 5 Whys
• Drive Corrective and Preventive Actions (CAPA).

Process Quality Management:

• Monitor manufacturing processes to ensure consistent quality output.
• Drive First Time Right (FTR) manufacturing practices.
• Collaborate with Production, Engineering, Maintenance, and Procurement to resolve quality issues.
• Introduce process improvements that reduce variation and improve product quality.

Incoming Material & Supplier Quality:

• Oversee inspection of CKD/SKD kits, components, and raw materials.
• Ensure defective or non-conforming materials are quarantined and reported.
• Work with Procurement and suppliers to resolve quality concerns.
• Monitor supplier quality performance and recommend improvement actions.

Quality Systems, Documentation & Reporting:

• Establish and maintain inspection records, quality reports, defect logs, and traceability documentation.
• Present quality performance during management review meetings.
• Develop quality dashboards and performance reports for management.
• Monitor key quality metrics including:
  • Warranty Claims
  • Rework Rate
  • First Pass Yield (FPY)
  • First Time Right (FTR)
  • Defect Per Vehicle (DPV)
  • Customer Complaints

Compliance & Quality Audits:

• Ensure audit findings are addressed through effective corrective action plans.
• Maintain documentation required for regulatory compliance and quality certifications.
• Ensure compliance with internal quality standards and automotive manufacturing requirements.
• Lead internal quality audits and support external audits.

Continuous Improvement:

• Identify opportunities to reduce waste, improve productivity, and enhance product quality.
• Support new product introduction (NPI) and process validation activities.
• Recommend improvements to production processes, tooling, fixtures, and inspection methods.
• Lead Lean Manufacturing, Kaizen, and Six Sigma improvement initiatives.

Training & Team Development:

• Train Quality Officers, Inspectors, and Assembly personnel on quality standards and inspection procedures.
• Conduct periodic quality awareness sessions across the assembly department.
• Build team capability in problem-solving and quality tools.
• Promote a Zero Defect and Right First Time culture.

Qualification and Experience

• Familiarity with CKD/SKD assembly processes is an advantage.
• HND / Bachelor’s Degree in Mechanical, Automotive, or Industrial Engineering
• 5 - 10 years experience in automobile assembly or manufacturing (3-wheeler/2-wheeler preferred) with 2-3 years in supervisory role.

Skills and Competencies:

• Knowledge of quality tools (RCA, 5 Whys, Fishbone, Pareto)
• Strong understanding of automotive assembly systems (engine, transmission, electricals)
• Problem-solving and analytical thinking
• Good communication and reporting skills
• Basic knowledge of MS Excel and reporting tools
• Attention to detail and inspection accuracy

Working Conditions:

• Requires standing, walking, and active supervision
• May require shift work depending on production schedule.
• Shop floor / assembly line environment